Compressor, Controls, and Plant Engineering Services
Eight service lines covering compressor retrofits, controls engineering, digital monitoring, and manufacturing, each engineered around one goal: lower energy cost and fewer unplanned shutdowns.
Turbocor
Turbocor Compressor Retrofitting
We replace oil-lubricated centrifugal compressors with Danfoss Turbocor oil-free, magnetic-bearing compressors. The retrofit removes the oil management system entirely, reduces vibration and noise, and improves part-load efficiency — often the single largest driver of plant energy savings.
- Compressor selection sized to existing chiller capacity and refrigerant type
- Removal of legacy oil system and lubrication components
- Mechanical mounting, piping, and electrical integration
- Compressor controller configuration and tuning
- Startup, load testing, and performance verification
PLC
PLC & Automation Engineering
Control-panel design and PLC programming for chillers, pump sets, and plant auxiliaries — replacing obsolete relay logic or legacy controllers with maintainable, documented PLC programs.
- Control panel design and fabrication drawings
- PLC ladder/structured-text programming
- Interlocks, safety logic, and sequencing
- Migration from legacy/obsolete controllers
SCADA
SCADA / HMI & Controls Integration
HMI screen design and SCADA integration — commonly on Weintek platforms — giving operators real-time visibility into compressor, chiller, and plant status with alarms and trending.
- HMI/touchscreen interface design
- Plant-wide SCADA tag mapping and dashboards
- Alarm configuration and event logging
- Remote monitoring setup where required
Chiller
Chiller Retrofit & Upgrades
Beyond the compressor itself, we assess and upgrade the wider chiller package — heat exchangers, controls, and refrigerant strategy — to match current plant loads.
- Capacity and efficiency upgrade assessments
- Refrigerant transition planning
- Condenser/evaporator performance review
- Central plant optimization
AMC
Maintenance & AMC Contracts
Ongoing plant reliability through scheduled preventive maintenance and annual maintenance contracts, backed by breakdown response when something needs attention urgently.
- Scheduled preventive maintenance visits
- Annual maintenance contracts (AMC)
- Emergency breakdown support
- Spare parts sourcing and coordination
Cloud
Cloud Integration & Remote Monitoring
Cloud-connected dashboards that pull compressor, chiller, and PLC/SCADA data into one place, giving plant managers real-time visibility and historical trending from anywhere.
- Cloud dashboard setup for compressor & plant data
- Remote alerts and notification routing
- Historical performance data acquisition and trending
- Central plant optimization using live operating data
Rental
On-Demand & Rental Chiller Solutions
Temporary and supplemental cooling capacity for planned retrofit downtime, emergency compressor failure, or short-term load spikes, deployed without disrupting your operation.
- Temporary chiller deployment during retrofit downtime
- Emergency cooling capacity for compressor failure
- Short-term supplemental capacity for load spikes
- Rental unit sizing and connection planning
Fabrication
Control Panel Manufacturing & Fabrication
In-house design and fabrication of PLC and compressor control panels, built, wired, and bench-tested before they reach site so installation is a straightforward swap.
- Custom control panel design and enclosure fabrication
- Panel wiring, labeling, and quality inspection
- Bench testing before shipment to site
- Built to match retrofit-specific PLC/HMI architecture
Not sure which service fits your plant?
Send us your chiller model and current setup — we'll recommend the right retrofit scope.